How To Cut Metal Panels

Even with an accurate materials list, cutting metal roof and wall panels on-site is often a necessary part of the installation process. To avoid damaging your metal panels, it’s important to use the correct tools and overall best practices. Learn more about how to cut metal panels.




Safety Precautions

Before cutting your metal panels, take appropriate safety precautions to avoid getting hurt. Use gloves to protect your hands from being cut by the sharp metal panel edges. If metal filings fall on the surface of your metal panel, try to blow them off instead of touching them with your hands. Put on safety goggles to protect your eyes from airborne metal filings.

Tools

To avoid damaging the panels or their coating, it’s important to use proper tools. Snips are generally recommended for trim work while shears and nibblers are used for the panels themselves. Some of the best tools to use include:


● Aviation Snips: Good choice for small cuts, including cuts near pipe penetrations.
● Electric Shears: Ideal for lengthier cuts along steel.
● Mechanical Shears: Add-on tool that fits into an impact or screw gun. Ideal for use on standing seam panels at hips and valleys.
● Nibblers: Also known as turbo shears, they’re ideal for cutting openings for windows and doors.

Skill saws can also be used if this is the only resource available. Be sure to use a blade that is specifically designed for metal panels. Turn the panel upside down so that the painted side is facing the ground to make sure filings don’t stick to the paint coating.

Avoid Using:
● Torches
● Cut-Off Saws
● Reciprocating Saws
● Hacksaws
● Grinders

These tools heat up the metal panel and can melt or damage the edge that was cut. They can also cause metal filings to go airborne, creating a safety hazard. If those metal filings stick to the panel’s painted coating, they can cause surface rust.



Cutting Metal Panels

Marking the Panels

Before cutting your panels, be sure to measure and mark the cuts you’re planning to make. To mark your panels, lay them down flat with the painted side down. Make sure the panel is stable by clipping the panel in with c-clamps.

Do not mark on the finished side of the panel to avoid marring the visible surface. Avoid using a pencil with graphite lead as this is a dissimilar metal and could cause your metal panel to corrode. Instead, use a chalk line or magic marker. Use a straightedge or combination square to draw a straight line.

Cutting Technique

Before making a cut, be sure to line up the snip blade with the marking. Keep the blade perpendicular to the metal sheet you’re cutting. Work slowly and make steady and consistent cuts for smoother lines. Keep your cuts short to avoid jagged edges. For quicker, straighter cuts, use nibblers or mechanical shears.



Improve Efficiency by Planning Ahead

Cutting metal panels and trim in the field is easily one of the most time-consuming parts of the installation process. To avoid extra cutting in the field, it’s important to create an accurate materials list upfront. To do this, plan out how your panels will cover the roof or wall areas. Make sure the coverage width and count of the panels ordered is sufficient to cover the area you are installing. Consider which side of the building you will start with and how the ends of the wall or roof will be finished. It is possible that you may be able to avoid splitting a panel lengthwise if you do proper calculations in advance. Additionally, some panels are only able to be installed in one direction. Next, review the standard trim details such as valleys, hips, and around doors and windows. Be sure you have appropriate panels to cover these areas as well, and order to the closest pre-cut length available.

If you have any additional questions about how to cut metal panels in the field, contact your local ABC Sales Representative.

Selecting & Applying Metal Roofing Touch-Up Paint

Our metal roofing panels are designed for durability, featuring a baked-on paint finish that covers the Galvalume®-coated steel surface. This helps to preserve the look and functionality of your metal roofing panels for decades with minimal maintenance. Over the life of your metal roofing panels, however, it is possible that the baked-on paint finish can be damaged. For minor scratches, you are able to use touch-up paint to preserve the aesthetic appeal of your metal roof. Learn more about selecting and applying metal roofing touch-up paint.


 

What Causes Scratches & Dents?

Metal roofing panels are most commonly damaged during the installation process. To avoid scratching or denting your metal roofing panels, it’s important to store them properly and use caution when unpacking and installing them. Store them at a slight angle in a dry location that is out of the way of foot traffic and ongoing construction. Avoid dragging panels across each other when unbundling to prevent damage to the paint coating.

After metal roofing panels have been installed and before the installer leaves, walk around the building to look for scratches and dents within normal view. Address these issues with your installer.

After the installation process is complete, there are additional considerations to protect your metal roof from damage. Keep trees trimmed to prevent overgrown branches from scratching your metal roof panels. Additionally, use caution when walking on the roof or using tools as these activities could damage the paint coating. Check your roof for damage at least once a year as part of your annual maintenance routine to keep it in good condition.

Assess the Damage

If you find a scratch during routine maintenance or a post-installation check, start by assessing the damage. How noticeable is the scratch? Is the panel scratched down to the bare metal? These are important questions to ask when deciding whether to use touch-up paint or replace the panel altogether.

Use touch-up paint for light scratches that only affect the paint coating or for hairline scratches down to the bare metal. touch-up paint fades more quickly than the baked-on paint coating, especially with bright or dark colors. As a result, covering a sizable area with touch-up paint could create more of a problem as the touch-up paint begins to fade over the next couple of years which would be more noticeable than leaving it alone. If your panel has large scratches or gouges that go down to the bare metal, consider replacing it instead.

Choosing Touch-Up Paint

When choosing touch-up paint for your metal roof, it’s important to make sure that it’s compatible with the existing paint coating. The best way to do this is by purchasing touch-up paint from your metal roof panel manufacturer. Most manufacturers offer small containers of high-quality paint that are designed to match the color of your existing roof panels.

How to Apply Touch-Up Paint to Metal Roofing

When applying touch-up paint, make sure to read the specific instructions provided by your manufacturer.

In general, you will complete the following steps to apply touch-up paint:

  1. Make sure the surface temperature of your roof is 50 F.
  2. Clean the area by wiping it down with isopropyl alcohol. Make sure the surface is dry and free from contaminants before moving on.
  3. If the bare metal of the panel is showing, apply acrylic primer.
  4. Apply touch-up paint to the area using the dobber (or a small artist brush). Multiple coats may be likely to achieve the desired film thickness.
  5. Touch-up paint should be tack free within 30-45 minutes.
  6. It should dry completely within 24-48 hours.

For more information on how to touch-up your metal roofing panels, contact your local ABC sales representative.

Selecting Metal Roofing Trim

There are a variety of factors to consider when selecting metal roofing trim, including the application, roofing style and curb appeal expectations. Once you’ve made your selection, it’s important to ensure that the trim is properly installed to protect your building from water leaks.

 

Common Metal Roofing Trim

Before jumping into considerations for metal roofing trim selection, here are some of the most common types of metal roofing trim:

Valley Trim: Used when two roofs are joined together to help drain off rain and snow.
Transition Flashing: Used for roofs with two different pitches.
Endwall/Sidewall Flashing: Used for projections that come out of the roof such as dormers, chimneys, lean tos and more.
Gable Trim: Used to end panels on the roof.
Eave Trim: Applied where the Fascia board is installed on the low side of the roof.

Metal Roofing Trim Considerations

For consistent performance, it’s ideal to purchase metal roofing trim from the same manufacturer that produced your metal roofing panels. This will extend the life of your roof panel and protect your structure from damage. It will also ensure that the paint systems are compatible. When selecting metal roof trim, look for a heavier gauge material to improve dent resistance. For added protection, look for steel panels that have a Class 4 Hail Rating and a Class A Fire Rating.

Selecting Trim for Your Metal Roof

Roof Style

To select metal roofing trim for your building project, you should examine the roof to determine the metal roofing style. Is it a fastened through or concealed fastener roof? What are your expectations for curb appeal? Do you want a rustic look or a touch of modernity?

Gutters
Consider whether or not your roof will have gutters as this will affect the selection and application of eave trim.

Ridge Caps
Ridge caps are installed on the peak of the roof to help protect against damage from exposure to wind, sun and rain. There are two types of ridge caps to consider for your metal roof: single bend and double bend. Single bend ridge caps are designed for use on homes with roof ventilation materials and provide a clean, modern look.. Double bend ridge caps on the other hand are more durable, making them ideal for post-frame applications.

Roof Overhangs
Do you have overhangs on your roof? For homes and buildings that have ventilation on the eaves, consider adding ventilation material in the peak of the roof . For non-vented overhangs, use a closure to keep out weather and critters.

Roofing Composite
You will need to examine any existing roofing composite materials to determine whether to keep it or remove it. Additional framing material might be needed if installing panels over the existing roof. This will affect the selection of gable and eave trims.

To learn more about how to select metal roofing trim, reach out to your local ABC representative.

Why Choose ABC

At ABC, we offer a wide variety of trim to accommodate most applications. If none of our standard trim offerings fit your project, we can manufacture custom trim designed to fit your unique specifications. We offer a broad color palette for our metal roof panels, trim and gutter systems so you can create eye-catching curb appeal.

Browse our selection of metal roofing trim or contact a sales representative today.

Tips for Installing Metal Roofing Accessories

A properly-installed metal roof is expected to last 60 years or longer. However, incorrectly-installed roofing accessories can cause serious damage and decrease the life of your metal roof. The key to a long-lasting metal roof is correctly selecting and installing metal roofing accessories.

Considerations

When selecting and installing metal roofing accessories, it’s important to consider several factors.

Type of Construction– Consider the roofing substrate when selecting accessories. The fasteners used for installation will vary depending on the material that the panels and trim are attached to, such as framing or plywood sheeting.

Geometry of the Roof– When examining the geometry of the roof, look for symmetry and protrusions. If the roof has a chimney, skylight or other feature, flashing will be necessary to prevent leaks.

Roof Pitch & Slope– Since each panel profile channels water differently, it’s important to consider the slope and pitch of your roof when selecting metal roof panels. The recommended trim and accessories will depend on the panel profile selection.

Next, you can consider the aesthetic appeal of the available panel profiles and accessories for your building project.

Selecting Metal Roofing Accessories

Once you’ve examined your roof and selected the appropriate panel profile, you can choose metal roofing accessories to go with it. Each panel series has specific installation resources with a product checklist that outlines the standard accessories that should be used.

Installing Metal Roofing Accessories

When installing metal roofing accessories, it’s important to use caution when penetrating the roofing panels and select compatible materials. In most cases, the roofing contractor will be responsible for proper installation. All penetrations should be added to the project specifications and approved ahead of time by the roofing contractor.

Our manuals recommend detailed accessory installation instructions for each of the roof conditions mentioned above down to the trim, sealant and fasteners. For the longevity of your metal roof, it’s crucial to follow the standard details for your roofing conditions. Make sure to use the equipment offered by your manufacturer to preserve the weathertightness warranty.

Here are some things to avoid when installing metal roofing accessories:

  • Using dissimilar materials – Accessories made of dissimilar materials such as lead, copper and graphite can cause damaging reactions and corrosion.
  • Penetrating the roof before coordinating with the roofing contractor – To maintain the weathertightness warranty, all pipe penetrations should be coordinated with the roofing contractor.
  • Choosing the wrong clip for your insulation thickness – There are several different clip systems available that vary depending on the roof substrate.
  • Using an abrasive saw – Make sure to use the recommended tools. Using an abrasive saw could damage the cut edge, causing premature corrosion to the panel or trim, and likely damaging the paint system. This will void any finish warranty and create a potential spot for the roof system to leak. Instead, use snips or hand shears.

At ABC, we offer color matching fasteners, trim and other accessories to make your metal roofing project run smoothly. Have a question about installing metal roofing accessories? Reach out to your local ABC representative.

Benefits of Metal Panels for Agricultural Buildings

Metal panels are ideal for agricultural buildings, including those that house livestock, such as cattle, hogs and poultry. They’re durable and offer flexibility in design so you can create an agricultural building that is functional and aesthetically pleasing. Read below to learn more about the benefits of choosing metal panels and special considerations for animal confinement.

Why do so many agricultural buildings use metal panels?

  • Durability: Metal panels are designed for durability. They can withstand high winds and heavy snowfall. They’re also hail resistant, featuring a class 4 rating. Unlike wood, metal panels are resistant to damage from termites and other insects. Metal is also noncombustible.
  • Longevity: Metal panels last three to four times longer—up to 60 years. Unlike corrugated fiberglass panels, metal doesn’t get brittle after years in the sun.
  • Cost Savings: Metal is a much more cost-effective material than wood because it doesn’t need to be replaced as often. The durable design of metal panels also saves money on maintenance.
  • Sustainability: Our metal panels are made from recycled materials. They’re also 100% recyclable at the end of your building’s life. Choose from a variety of cool roofing colors that are designed to reflect the sun’s heat instead of absorbing it into your agricultural building.
  • Ease of Installation: Metal panels can be cut to the nearest 1/4 of an inch for easy installation. Most panels offer three feet of coverage which is more time-efficient than pounding out shingles.
  • Design Flexibility: There are a variety of options to choose from when it comes to metal panels. We offer a broad selection of styles, profiles, colors and finishes.

The common panel profile used for this application is MasterRib® . It’s designed for durability with two minor ribs which give it strength. It’s also formed with a round top which pushes away moisture.

Metal Panels for Livestock Shelters

Animal confinement imposes specific challenges on panels that aren’t required considerations for residential or commercial uses.

When considering metal panels for a barn or other animal enclosure, here is what you should keep in mind.

What makes animal housing such a challenge?

Animal waste has high ammonia content that can start to corrode metal in as little as five years. With roofs, this corrosion is fueled by airborne fumes; on walls, the culprit is manure or dirt lying against the panels for extended periods. You can minimize both problems with good ventilation and regular maintenance, including keeping the panels clean and immediately repairing any damage.

Important Considerations

  • Panel Coatings: More people are opting for Galvalume panels for their livestock housing projects than ever before. And while Galvanized panels perform better than Galvalume in high-ammonia environments such as hog confinement, Galvanized panels are susceptible to white rust (chalking) if exposed to water prior to installation, which is not an issue with Galvalume panels.

For this reason, many are pairing Galvalume panels with a protective, self-adhesive moisture barrier like ABC’s Drip Stop product, which is applied to the panel’s interior before it is roll-formed. This membrane absorbs moisture when relative humidity (RH) is high, and then releases it back into the atmosphere when the RH falls, thereby preventing the damaging moisture from directly touching the panels. For hog or cattle barns, where dirt and manure tend to pile up against walls, another protective option is to install a polycarbonate panel on the inside of the metal wall panel to reduce contact, making the metal panels easier to keep clean.

No matter which panel you choose, be sure you understand how the coating is measured to that you optimize the durability and long-term corrosion resistance. The best options are the G90 Galvanized or AZ55 Galvalume panels, which have been compared in this article.

  • Panel Thickness: The 29-gauge panel is most commonly used for animal confinement, but as mentioned in this article on metal panel gauges, nominal 29-gauge panels come in a range of actual thicknesses. For best results, look for one that’s at least .015 inches thick.
  • Design: The design of animal confinement structures is important and can have major impacts on the viability of the building. Dropped ceilings with sophisticated ventilation systems are said to increase efficiency and satisfy environmental run-off inspections, therefore maximizing return on investment. These structures can also be designed to help eliminate ammonia fumes and corrosion- common occurrences in buildings with poor air flow.
  • Warranty: As with any purchase, it’s important to check the warranty exclusions when selecting any kind of panel for your projects. For instance, the warranty on a Galvalume panel may not apply when it’s subjected to animal waste or other corrosives. Again, good ventilation and regular maintenance will minimize the chance of problems.

For more information on ABC’s agricultural products, visit our website or contact your local representative today.

How To Prepare for Metal Roof Installation

Metal Roofing Installation Prep

If you’re looking to replace your current roof, metal roofing is a durable, low-maintenance alternative to asphalt shingles. To make the most of your investment, it’s important to plan ahead for the metal roof installation process. Learn about the steps that you and your contractor should take to prepare for metal roofing installation.

Consider Metal Roofing Options: Profiles, Gauge, Color, Etc.

Consult with a local distributor to select metal roofing materials for your building project. They’ll be able to provide resources such as product information, color charts, technical literature and product samples.

There are several factors to consider when selecting metal roofing panels. The most important consideration is the roof pitch. Make sure to choose a metal panel profile that will perform best with the pitch of your roof in order to keep it weathertight. Once you’ve selected the panel style, choose from a variety of profiles and colors depending on your budget and aesthetic preferences.

For residential applications, the MasterRib® panel, an exposed fastener panel, offers rustic charm. The SL-16® panel, a concealed fastener panel, provides a clean, sleek aesthetic.

Choose a Contractor

Next, you’ll need to select a contractor. During this process, it’s important to choose a contractor that has experience installing metal roofing. In many cases, your local distributor can provide references to narrow down your search.

Building Owner Prep Work

Although the contractor will be responsible for most of the heavy lifting, there are a few things you should do to prepare for metal roof panel installation.

Clear the Space

Make sure to clear the space around your home or building to prepare an adequate workspace for your contractor. For commercial properties, you may want to set up barriers to keep your customers safe. For residential buildings, you should remove items from the yard, patio, deck or balcony to keep them from being damaged. Consider protecting landscaping that’s in close proximity to the building by covering it with a tarp.

Alert Your Neighbors

As a courtesy to your neighbors, consider warning them about the loud noises that will likely occur during the metal roofing installation process.

Make Arrangements

Make arrangements for any individuals that may be disturbed by the noise. For residential buildings, you should also make arrangements for pets that may need to go outside during the day.

Contractor Prep Work

Measure the Roof & Create a Materials List

Once you’ve hired a contractor, they’ll begin their prep work by measuring the roof to create a materials list and determine order quantities. This list should contain all of the necessary materials including:

  • Panels
  • Trim (Edging)
  • Screws
  • Closure Strips/Closures
  • Venting Material
  • Other Roofing Accessories

Before the materials list is finalized, you should discuss with your contractor whether or not to vent the ridge cap. In residential situations, this is necessary to circulate air throughout the house.

Order Materials

In most cases, your contractor will be responsible for ordering the roofing materials through the local distributor. Before the order is placed, consider which warranty option is best for you. While a 40-year warranty is the most common choice, some of the lighter gauge materials offer a 20-year warranty option.

Inspect Material

Once the roofing materials are delivered, it’s important to inspect them. Your contractor should do the following:

  • Check the bill of lading to make sure that all materials have been delivered
  • Check the materials for damage including dents and scratched paint
  • If something is wrong with the order, contact the distributor to order replacement materials
Remove Old Roofing and Repair Damage

Remove the existing roofing down to the decking. After the existing roofing materials have been removed, the installer should check for bad decking and make any necessary repairs. All ice and water shields and underlayment should be removed and replaced as well.

Metal Roofing Installation

After all of the prep work is completed, the metal roof installation process can begin. During the installation process, it’s important to communicate with the main contact for your project about any concerns you may have. Once the installation process has been completed, make sure the work is done to your liking. Be sure to finalize payment and warranty information as well.

To learn more about the best practices for metal roof installation, contact your local ABC representative.

Metal as the Preferred Material for Self-Storage Facilities

At the heart of any self-storage business is the facility itself. To create a profitable operation, it’s important to design your facility with a variety of factors in mind. Your facility must be appealing to customers while maintaining a functional, low-maintenance design. For most self-storage facility owners, metal is the building material of choice as it provides the following benefits:  

Quick to Build – The prefabricated design of metal buildings means that the components arrive pre-cut and ready to go. This saves time and money during the construction process. 

Low Maintenance – Metal buildings offer durability which save money on annual maintenance costs. Many metal panels feature protective coatings which prevent damage, preserving the longevity of a facility. Metal roofs offer a lifespan of 30+ years compared to the 10 to 15-year lifespan of traditional roofing materials. 

Weather-Resistant – With the strength of metal, storage buildings can often withstand high winds, heavy snow and hail. This will provide tenants with peace of mind that their property will be protected. Metal buildings are also resistant to damage from fire and seismic activity. 

Flexible Design – Choosing a metal structure and components to self-storage facilities provides a lot of design flexibility. Choose from a variety of options including roof panels, wall panels, roll up doors and a variety of other accessories to construct the facility. Metal panels and trim are available in several attachment styles, profiles, colors and finishes to fit your needs. As your business grows, your metal building can be expanded to accommodate additional units. 

Sustainable Option – Metal is a 100% recyclable option, allowing you to reduce carbon footprint. Additionally, you can improve the energy efficiency of your metal storage facility by choosing cool metal roof panel colors and adding insulation. 

Metal Roofing for Storage

 

Roof, Walls and Doors

Any self-storage facility should have an energy-efficient building envelope to protect the tenants’ property from the outside world. The components you choose for your self-storage facility make all the difference when it comes to functionality, durability and aesthetics.  It’s important to select high-quality components which will stand up to extreme weather and regular wear and tear, and that are compatible with each other so they can be properly joined and sealed to prevent leakage. 

Roof Panels 

Selecting the right roofing materials play a large part in improving the weathertightness of a facility. This ultimately affects the energy efficiency of the building and provides tenants with peace of mind that their belongings are protected. 

Metal roofing is durable, even during extreme weather events. Many panels are capable of withstanding winds up to 140mph. They’re designed to protect against air and water leakage, contributing to the overall weathertightness of your building envelope. 

To create an energy efficient facility, consider choosing cool metal roofing colors. A cool roof reflects heat from the sun instead of absorbing it. The “coolness” of a roof is measured by solar reflectance and solar emittance. Ask your contractor or builder for this information when selecting a roof color.

There are a variety of panel attachment styles and profiles that you can choose from to construct your facility. Exposed fastener panels (such as PBR) are the most common in storage applications because they are high-quality and easy to install.  

Wall Panels 

When selecting siding materials for a self-storage facility, choose a solution that provides a consistent air, water and vapor barrier. This is possible with the strength of metal panels. Choose from a variety of panel styles, profiles and colors to achieve the desired aesthetic. Exposed fastener panels can be installed horizontally or vertically to add visual interest to the structure. 

For the best performance, insulate metal wall panels or choose IMPs for your facility. IMPs offer an all-in-one solution.  They provide a reliable thermal barrier, so you don’t have to worry about inconsistencies, gaps or voids that could allow air leakage. Maximized rentable space is another added benefit of insulated metal panels. They don’t require exterior wall framing, which usually adds an extra four to six inches on the perimeter. Instead, you are able to maximize your rental space, increasing the number of rentable units in the facility. 

Choose from a variety of metal wall panels systems and partitions to create the ideal unit mix within your facility. Concealed fastener panels deliver security without sacrificing functionality, quality and aesthetics.

Roll Up Doors 

Installing proper access doors will go a long way toward increasing the functionality and energy efficiency of your self-storage facility. Whether your units are protected by interior hallways or exposed to the elements, choose doors that will protect your tenants’ belongings and allow for easy access. 

Steel roll up doors offer long-term value, low maintenance design and space savings, making them an ideal choice for your self-storage facility. 

When selecting metal roll up doors, consider the design of your facility and the brand of your company. There are often just as many choices available in regards to door color as the exterior roof and wall panels themselves. This allows you to be creative in the facility design and even utilize colors consistent with your company’s brand.

If your units are exposed to the outdoors, consider weathertightness. There are a variety of hurricane-rated roll up doors available that are designed to withstand high winds. To further improve the weathertightness of your building envelope, add draft stops to prevent unwanted airflow. Draft stops can also be helpful for maintaining a consistent temperature in climate-controlled units. 

For more information about designing a functional, energy efficient self-storage facility that is aesthetically pleasing to customers, contact your local ABC representative today. 

What Makes a Metal Building Green?

Longevity, reduced material consumption and decreased energy usage are what determine if a structure is sustainable. A design-build contractor or builder should understand the metal building owner’s sustainability goals from the onset of the design phase.

In addition to protecting the environment, designing a sustainable building can save your company money through reduced energy costs and garner recognition through several certification programs including LEED®, Green Globes and the Living Building Challenge

Metal buildings are a sustainable, or “green”, option from fabrication through the end of their lifespan. Here are some of the features of steel buildings that make them green: 

Durability

One benefit of metal buildings is the exceptional durability of the building components including metal siding, roofing and framing . Compared to traditional building materials like lumber or shingles, steel is resistant to damage from the elements including severe weather, insects and even fire. 

Lumberyard Entrance
Rice Lumber’s retail store utilizes CF Flute insulated metal panels in slate gray. For the warhouse, PBR in 26-gauge slate gray were used for the wall and soffit panel, while and 7.2 Panel was selected under deck for the rubber roof.

This longevity means that there’s no need to consume additional resources to repair or replace your metal building for decades, contributing to its overall sustainability.  

Reduced Impact at the Building Site 

The benefits of metal buildings extend beyond the materials used. Since metal buildings are fabricated off site, there’s less disruption of the area surrounding the building. They can be erected quickly with less waste.

Decreased Temperatures in Urban Areas

Additionally, buildings featuring cool metal roofing panels can help reduce the heat-island effect. The heat-island effect refers to the increase in temperature created when dark and heat absorbing roofing materials are used. These roofing materials can raise the temperature of surrounding areas by as much as seven degrees. This excess heat can be detrimental to plants, trees and people in urban areas. Since cool metal roofing reflects heat instead of absorbing it, less heat is transmitted to the surrounding areas. This helps plants retain water and people remain more comfortable. This also translates to decreased energy usage and decreased greenhouse gas emissions from the electricity used for cooling buildings. 

Improved Energy Efficiency

Metal buildings can also be designed for improved energy efficiency. Combine a variety of components such as insulated metal roof and wall panels and high-performance windows and doors to create an energy efficient building envelope. These components work together to create an effective thermal and vapor barrier, ultimately reducing energy consumption. 

Further improve the energy efficiency of your metal building by choosing cool metal roofing. Since these panels reflect the sun’s rays, less heat is absorbed into the building itself. This helps to reduce heating and cooling costs. 

Metal roofing panels are the perfect substrate for the installation of solar panels. Solar panels can be attached to a variety of metal panel styles. For standing seam metal roofing, solar panels can be clipped to the roof panel to avoid penetrating the substrate.  This renewable energy source will help reduce your building’s carbon footprint and lower electricity costs. 

Responsible Material Usage

When selecting sustainable materials for your building project, metal should be at the top of your list. Steel products contain a significant percentage of recycled material and are 100% recyclable at the end of the building’s life.

Since most metal buildings are prefabricated in shops, there’s less overall waste both at the job site and during fabrication. Any scrap materials that are created during fabrication can be recycled and reused. 

Indoor Environmental Quality 

One important component of sustainability is the interior performance of your building. This is achieved when the well-being of the building’s occupants is protected. Since metal building components are pre-finished off-site during fabrication, there are less harmful, volatile organic compounds released into the building. 

Additionally, metal buildings offer flexibility of design, allowing for the incorporation of windows, doors and skylights throughout in order to provide natural light and exterior views. This has been shown to benefit building users. 

How Insulated Metal Panels Enhance Building Design and Performance

Insulated metal panels can be a high-performing, aesthetically-pleasing solution for your customers’ building projects—particularly when the weather is colder. These lightweight panels feature an insulating foam core with a metal skin face and offer superior performance and design flexibility. This makes them the ideal choice for many building projects in many industries.

ABC Blog: How Insulated Metal Panels Help Enhance Building Design and Performance

Enhanced Design Using Insulated Metal Panels

In addition to their functional responsibilities, Insulated Metal Panels also need to be aesthetically pleasing. Available in a variety of colors and profile shapes, they help meet the varying design requirements of your customers’ projects. Insulated metal panel finishes resembling traditional construction materials such as precast concrete, stucco, masonry and others are also available. This provides more customization and integration options for customers.

Flexibility and Code-Compliance

Insulated metal panels easily integrate with other building materials such as concrete tilt-up, stucco, brick, single-skin metal panels, glazing and exterior insulation and finish systems (EIFS). They also require less space for insulation to comply with energy codes as compared to other insulating methods. This helps to maximize enclosed space within your customers’ buildings.

Additionally, the use of insulated partition panels gives customers the flexibility to decide how much of their building they want to insulate. These interior panels can help section off portions of buildings that require temperature regulation like offices and storage space. Insulated partition panels can span floor to ceiling up to 20 ft., so in most cases no additional framing is needed for installation.

Strength and Savings

The strength of Insulated Metal Panels allows for greater spanning and load-bearing capabilities as compared to single-skin alternatives. With fewer required supports, these panels easily integrate into building designs without added cost.

And, of course, the advanced polyurethane core of Insulated Metal Panels can help reduce heating and cooling costs. This energy efficiency translates into savings for building owners across the life of the panels.

Superior Performance and Cost Savings of Insulated Metal Panels

Offering superior strength and durability across their lifecycle, Insulated Metal Panels are designed as a long-term building solution. Their consistent, all-in-one air and water barrier design makes them simple to install, which can expedite the project build and minimize schedule delays.

Minimal Maintenance Requirements

Needing minimal maintenance, Insulated Metal Panels help building owners save time and money, while delivering peace of mind their strength affords. Compared to some traditional materials, insulated metal panels are also easy to repair and replace. This reduces building material costs over time while also allowing flexibility for building expansion and remodeling down the line.

Putting it All Together

Superior design and performance make Insulated Metal Panels an efficient, effective, all-in-one solution for insulating metal buildings. Contact your local ABC sales representative today to learn more.

ABC Blog: Learn More About our Insulated Metal Panels!

 

Mixing Metal Panels into Building Designs

One major benefit of building with metal is its unparalleled versatility. In addition to its durability and longevity, mixing metal panels into building designs can update the appearance of any structure.  Available in a variety of textures, shapes, finishes and colors, the design possibilities and flexibility afforded to designers, architects, contractors and homeowners are endless. These panels are a durable option which offers a lengthier life span than several other materials.

Mixing Metal Panels with Traditional Materials

To add contrast and texture metal panels seamlessly pair with traditional building materials like shingles, wood shake and siding, stone and others. Metal panels can be used to modernize the exterior of any structure. From residential buildings to restaurants, commercial buildings, car washes and shopping centers, there are several ways to integrate metal within the design of a building:

  • Mix metal roofing panels with brick, stone or wood for added durability:
Mixing Metal Panels: ABC Blog - Splash and Dash Car Wash
Splash and Dash Car opted for vibrant metal roofing panels on their commercial car wash.
Mixing Metal Panels: ABC Blog - Palo, IA Residence
ABC metal panels were used in conjunction with stone on this residential property.
  • Add an eye-catching exterior accent wall to mix metal wall panels into your design.
  • Thinking about creating an attached porch or carport? Metal panels can easily integrate with shingles or other traditional roofing materials. 
Mixing Metal Panels: ABC Blog - Aschenberg Residential Porch
ABC metal panels were used for this residential porch addition.

When mixing metal panels with other building materials it’s important to hire an experienced contractor and refer to the specific product manuals for installation.

This will help ensure the transition from the original material to metal panels is seamless. In addition to correctly trimming the metal panels to prevent ice and snow dams, they can also help ensure trim pieces are flashed beneath the existing shingles, so you can easily replace your existing roof in the future, if necessary.

Mixing Metal Panels

Another option for creating contrast within the design of your metal building is to utilize different metal panel profiles. There’s no limit to the number of panels you can combine to bring your vision to life. Try one panel profile on your roof and add another wall panel for the siding. You can also mix and match panel colors to add character to the exterior of your building.

With this approach, you can enjoy the lengthy lifespan of metal building materials without sacrificing the aesthetic appeal you desire. Mix metal panels on buildings for any application including residential buildings such as homes, agricultural facilities and hobby shops, as well as commercial buildings like workshops, restaurants and auto repair shops.

Mixing Metal Panels: ABC Blog - Spring Acres Farm
Spring Acres Farm used varying panel colors to customize and add variance to their riding arena.

 

Metal Panel Manufacturer Support

Many metal panel manufacturers offer a metal roof and wall panel profiles to support a variety of unique building projects. These high-quality panels come in a variety of styles, colors and finishes to fit any design. Browse our panel profiles as well as our project gallery to explore different applications for each of our products.

In addition to delivering high-quality products, we pride ourselves in providing excellent customer service throughout the duration of your project. Contact an experienced ABC representative for more details on mixing metal panels into your customers’ project.